Brief description of water system (Schematic description/ drawing of the system)

Source of raw water: The factory uses Bore well water as its primary source.

The water is stored in a water storage tank having a capacity of 50000 Litres. The water from the tank is linked to DM water preparation unit and DM water is also collected in a separate stainless steel tank.
The DM water is pumped up into the SS jacketed storage tank of 3000 Ltr. Capacity, from where it is distributed to manufacturing areas by SS pipelines (by the loop system). The DM water is used in washing, cleaning and processing in production, QC and other areas. The tanks are periodically cleaned and records are maintained.
The DM water is also connected to the multicolumn water purification system (for preparing water for injection) and water for injection is collected in atemperature controlled jacketed water storage tank, which is distributed in dry powder injection (by the loop system).

POTABLE WATER SYSTEM

SOURCE-UNDERGROUNG TUBEWELL

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UNDERGROUND TANK

PUMP

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OVERHEAD TANKS

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ALL DEPARTMENTS

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THROUGH SEWERAGE SYSTEM

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ETP

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Raw Water Storage Tank

MOC-RCC

Size- 6 6 Metre 2

Capacity- 25000 Ltr. For each

Make and diameter of pipe- MS 2”

Distance from the DM water plant- 18 Metre

DM Plant Technical data of each step

Quartz Filter

Size- 500 DIA 1500 HOS

Type- Vertical Cylinder with dish ends

Inlet/ Outlet- 25 NB

Surface flow rate- 203 mtr/hr/sq. metre

Type and quantity of media used- Quartz sand

Type and quantity of media used- Quartz sand

Pipeline Distance between the quartz and carbon filter- 22 feet

Quartz Filter

Size- 900 DIA 2100 HOS

Type- Vertical cylindrical with dish ends

Inlet/ Outlet- 25 NB

Surface flow rate- 183 mtr/hr/sq. mtr

Type and quantity of media- Charged Carbon

Pipe line distance between Cation and Carbon filter- 16 feet

Cation

Size- 900 DIA 2100 HOS

Type- Vertical cylindrical with dish ends

Inlet/ Outlet- 25 NB

Surface flow rate- 183 mtr/hr/sq. mtr

Type and quantity of resin used- Duolite C-20H+ 98.5 ltr

Pipe line distance between cation and degasser- 19 feet

Degasser

Size- Tower (200 DIA 250 HOS); Blower (7000 ltr/hr); Storage tank (800  1000; Degasser pump (3000 ltr/hr)

Pipeline distance between the Degasser and Anion- 16 feet

Anion

Size- 900 DIA 2100 HOS

Type- Vertical cylindrical with dish ends

Inlet/ Outlet- 25 NB

Surface flow rate- 183 mtr/hr/sq. mtr

Type and quantity of resin used- Duolite A116 & A113 98.5 Ltr & 35 Ltr

Pipeline distance between the Anion and Mixed bed- 48 feet

Mixed Bed

Size- 600 DIA 1800 HOS

Type- Vertical cylindrical with dish ends

Inlet/ Outlet- 25 NB

Surface flow rate- 33 mtr/hr/sq.sq. mtr

Type and quantity of resin used- Duolite C-20 H/A-113 98 Ltr/98 Ltr

Pipeline distance between Mixed bed and UV- 19 feet

Pipeline distance between mixed bed and Water storage tank- 15 feet

On line Filter

Size- 5 Micron 3000 ltr/hr

UV Sterilizer

Capacity- 300 ltr/hr

UV film forming specs

Rate of flow of water before UV- 10 ltr in 7.5 sec

Rate of flow of water after UV- 10 ltr in 9 sec

Cartridge Filter

Size- 0.2 Micron 3000 Ltr/hr

Flow Indicator 1 No.; Range 0-2000 ltr/hr

Pressure Indicator 7 Nos.; Range 0-7 kg/Cm

Conductivity Meter/ Indicator

Nos.- 2

Range- 0-40 MS/CM

Location- before and after Mixed Bed

Phone on line Indicator; Range 0-14

D.M. WATER SYSTEM

SOURCE-R.O. PLANT

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OVERHEAD TANKS

PUMP

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THROUGH SEWERAGE SYSTEM

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ETP

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DM Water Storage Tank

S.NO	DESCRIPTION	MEASUREMENT
1	Gross Volume	3000 Ltr
2	Work Volume	2032 Ltr
3	MOC-CP/ NCP (SS)	SS3162
4	Design Code	Vertical, cylindrical shell, dished ends
5	Clean Room Class	Class 10000
6	Design Pressure (S/L)	Shell 3 kg, jacket 2 kg
7	Design Temp. (S/L)	85 5 C
8	Operating Pr (S/L)	1 kg
9	Hydro Test (S/L)	Jacket 3 kg
10	Joint Eff. (S/L)	Argon welded buffed
11	Shell ID	1200mm shell, 1300mm jacket
12	Shell Ht.	1880mm shell, 650mm jacket
13	Shell Thickness	4mm shell, 5mm dish, 3mm jacket
14	Welded Top dish	Argon welded buffed
15	Welded Bottom dish	Argon welded buffed
16	Overall Dimension	1200mm ID, 1880mm Ht
17	Limpet (NB/ Pitch)	Limpet strip (25mm width  5mm thickness
18	Insulation	Mineral wool
19	Cladding Shell ID	2mm SS 304
20	Cladding dish Ht.	2mm SS 304
21	Mounting
22	Steam Inlet/CW out	¾” DIA; 50 kg/hr (inlet)
23	Steam Outlet/CW In	25 kg/hr outlet
24	Steam PRV/ Gauge	PRV 1 kg pressure 0-7 Kg

Online loop System

Pipe specs All SS 316L electro Polished 1.25in

Length of the loop- 970 feet

In temperature- 85C

End temperature- 65C

Pipes Not insulated

Valve

Type Diaphragm

MOC Cast Iron Ebonite Lined

In temperature- 85C

Diaphragm- Neoprene

Total No used 44 of different sizes from 22NB to 28NB

Flow rate at first user point- 10Ltr in 2.5 sec

Flow rate at last user point- 10Ltr in 3.5 sec

Sampling Points

Total Nos.- 14

Location- (Annexure II)

User Point

Total Nos.- 19

Location- (Annexure II)

Multicolumn Water Distillation Plant

MCDP is designed to produce sterile free distilled water confirming IP/BP specifications, which works on the principle of inter-stage heat exchange, dramatically reduces the consumption of heating and cooling water. Thus enables to produce a large volume of pyrogenic free distillate at a fraction of a cost than conventional.

Storage System and controls

Purified water tank- Capacity 0.5m3 working volume (DIA 775 ID  1000 HTW/L to W/LX4/5 Thk) MOC-SS
Hydrophobic vent filter- 0.2 Micron with SS 316 L housing; Make- Osmonic/ Satorios/ D.Hunter 43
SS-316 L spray ball assembly; Make- Flo equipment
High/low level controller to control high level as well as low level 4 point with sensor; Make- Mahalaxmi Industries 25 mm flow diversion valve Zero Ded leg type